• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Method and machine for inserting a reinforcement box (1) in an outer box (2), comprising a shaping device (10) configured to capture the outer box (2) and position it to receive the reinforcing box (1), an entrance rail with lateral guides (21) for positioning the reinforcing box (1) transversely, stops (42) to position the reinforcing box (1) in the other direction, a lifting device (30) to move the reinforcing box (1) to the outer case (2), a centering device, with four corner adjusters (40) where each comprises two opening plates (45) to open the flaps of the outer case (2)), and a guide plate (41) configured in "L" to adjust the position of the reinforcement box (1) in the outer box (2). (Machine-translation by Google Translate, not legally binding)
    公开号:ES2678672A1
    申请号:ES201730180
    申请日:2017-02-14
    公开日:2018-08-16
    发明作者:José Boix Jaen
    申请人:Boix Maquinaria SL；
    IPC主号:
    专利说明:

    MACHINE FOR INSERTING CARTON BOXES AND EXECUTION METHOD

    DESCRIPTION

    OBJECT OF THE INVENTION
    The present invention relates to a machine configured to introduce a 5-carton box into another to obtain a double-body cardboard box, ready for use in production and filling lines.

    It also describes the method according to which the machine carries out the insertion of the boxes.
     10
    Find special application in the field of cardboard box forming machines industry.

    TECHNICAL PROBLEM TO BE RESOLVED AND BACKGROUND OF THE INVENTION
    Machines focused on the insertion of 15 reinforcements in cardboard boxes are known in the current state of the art. These machines solve problems related to the lack of rigidity of some types of boxes, especially those that are open and do not have a high height.

    Document ES-1029986_U describes a reinforcement for cardboard boxes consisting of a reinforcement sheet that is placed at the bottom of the box, directly attached with a suitable glue and protruding from the sides, providing the box with additional stiffness.

    Document ES-1160183_U describes a machine that applies corner reinforcements to 25 cardboard boxes. These are reinforcements in the form of "L" shaped sheets located in the corners of the cardboard boxes by means of adhesive glue, providing the box with additional stiffness.

    However, the process of reinforcing a box by introducing another inside, providing extra reinforcement to the box on its entire surface is not fully developed. At present it is known that the process is carried out by placing a box in a horizontal position and then introducing another in its interior pushed by a piston-like device. This process must be supported at all times by an operator, since the insertion is a process 35
    delicate and the boxes usually interfere and complicate the insertion. The solutions that are provided are focused on the application of lower tolerances, so that the boxes can be inserted with greater clearance and subsequently proceeding to the application of some fastening, either mechanically or through the application of an adhesive.
     5
    The present invention solves these problems, presenting a machine for the insertion of reinforcement boxes in outer boxes providing, on the one hand, a precision in the assembly, eliminating any clearance, which ensures a contact pressure that prevents the boxes from being removed by yes alone and, on the other hand, complete security over interference or assembly problems 10

    DESCRIPTION OF THE INVENTION
    The present invention relates to a machine for inserting a reinforcement box, of cardboard, into an outer box, also of cardboard.
     fifteen
    The machine is mainly configured by the following components:
    - A forming device configured to capture the outer box and position it to receive the reinforcement box,
    - An entry lane with lateral guides,
    - A lifting device comprising a push arm with a cross base 20 capable of sliding along a vertical rail,
    - A centering device, configured by four corner adjusters comprising two opening plates located perpendicularly and articulated and a guide plate configured in "L", and
    - A roof comprising a plate. 25

    The main function of the machine is to position the two boxes and prepare them to avoid problems during the insertion of one box in the other due to interference with other components or between them. It must be taken into account that the insertion must be under pressure, leaving a box inserted in the other in a stable way. 30

    For this, the reinforcement box is positioned transversely in the direction of advance of the entrance rail by means of guides. In the forward direction, the position is obtained by means of stops as will be described later.
     35
    For its part, the outer box is positioned on the centering device, which is responsible for directing the insert.

    To carry out this positioning, the machine incorporates a forming device comprising a suction cup system located in a pickup arm that can be slid down a rail from an initial position to the stack of outer boxes. The device also comprises a curved beam whose function is to form the folded outer case captured by the suction cup system. This occurs by interfering with the outer case in the return movement of the pickup arm. In this way, the pickup arm reaches the initial position with the outer box open. 10

    For the supply of outer boxes, the machine can incorporate a stacking device by which to accumulate outer boxes to be supplied. The device consists of feeding rails for the movement of the outer boxes, side bars that maintain the position of the outer boxes, a pusher plate 15 that compacts the stack of outer boxes and dosing stops on the side bars that prevent the movement of the outer boxes pressed by the pusher plate and out of the stacking device.

    In the centering device, on the one hand, the opening plates of the corner adjusters 20 impact on the flaps of the outer case to open them slightly and cause, in the insertion movement, the reinforcement box slides over them instead of do it on the cardboard flaps themselves, making the insertion more effective. To do this, they have the ability to move, entering inside the outer box and also to rotate to be placed on the flaps. This positioning is preferably with a small inclination, so that the insertion is carried out more effectively.

    On the other hand, the guide plates are configured in "L", so that, having one for each of the four corner adjusters, they define the position through which the four corners of the reinforcement box must slide. 30

    In this way, when activating the lifting device, the reinforcement box moves from the initial position in the entrance rail to the final position, inserted in the outer box, passing tightly through the guide plates and sliding along the plates opening.
     35
    To facilitate the entry of the insertion box into the centering device, the guide plates incorporate at least one lower plate, inclined towards the outside. In this way, the reinforcement box is guided towards the guide plates in an even more effective way. The incorporation of these lower plates facilitates the introduction and correct positioning of the insertion box to subsequently not present problems in terms of misalignment or interference with other elements.

    Each of the guide plates of the corner adjusters located further away from the entrance lane, in addition to incorporating a lower plate, also incorporates a stop that defines the position of the reinforcement boxes in the direction of travel along the entry lane. 10

    At the top of the machine, a roof limits the upward movement of the outer box due to friction during insertion of the reinforcement box. For this, the roof incorporates a plate where the already mounted boxes collide which is the limiter of the movement of the box. The roof incorporates serrated rods that allow the variation in height of the plate 15, so that it can be adapted to several box models.

    When it hits the roof, the box returns to its position, where the push bar of a pushing device moves along a sliding rail to drag the box already mounted towards an exit rail of the machine. twenty

    The invention also describes the method by which the described machine carries out the insertion of the boxes, which comprises the following phases:

    a) position an open outer box on the machine; 25
    b) insert a reinforcement box into the machine;
    c) position the reinforcement box to be inserted;
    d) activate the corner adjusters to open the outer case flaps;
    e) activate the lifting device to raise the booster box;
    f) activate the pusher device to move the assembled box to a lane of machine exit.

    Phase a) can be broken down into the following subphases:

    a.1) locate the folded and stacked outer boxes in the stacking device; 35
    a.2) activate the pickup arm of the forming device to move to contact an outer box;
    a.3) activate the suction cup system to capture an outer box;
    a.3) activate the pickup arm to return to the initial position, interfering the outer box in its displacement with the curved beam to form; 5
    a.4) keep the suction cup system activated until the opening plates contact with the outer case.

    Alternatively, in phase b) the reinforcement box can be introduced by means of an entry rail. 10

    Additionally, the positioning of the reinforcement box according to phase c) may comprise the following subphases:

    c.1) position the reinforcement box in the direction perpendicular to the advance through the entry lane 15 by guides;
    c.2) position the reinforcement box in the direction of travel along the entrance rail by means of stops.

    BRIEF DESCRIPTION OF THE FIGURES 20
    To complete the description of the invention and in order to help a better understanding of its characteristics, in accordance with a preferred example of its realization, a set of drawings is attached where, for illustrative and non-limiting purposes, represented the following figures:
     25
    - Figures 1a and 1b represent front and rear perspective views of the machine showing several of the devices it incorporates.
    - Figure 2 represents a perspective view of the outer box forming device.
    - Figure 3 represents a stacking device in charge of feeding 30 boxes and providing adequate pressure to the stack of boxes so that they can be captured by the forming device.
    - Figure 4 represents a perspective view of the output device for already assembled boxes.
    - Figure 5 represents a perspective view of the lifting device of the reinforcement box.
    - Figure 6a represents a perspective view of a corner adjuster of the centering device of the machine.
    - Figure 6b represents a perspective view of a corner adjuster of the centering device of the machine incorporating a stop.
    - Figures 7a-7e represent the phases of the process of inserting the reinforcement box into the outer box by actuating the centering device.
    - Figure 8 represents a perspective view of the roof that limits the vertical movement of the outer box when the reinforcement box is inserted.
    - Figure 9 represents a perspective view of the pusher device for carrying the assembled boxes to the machine's exit rail. 10
    - Figure 10 represents the process of inserting the reinforcement box into the outer box.

    The following is a list of the references used in the figures:
    1. Reinforcement box. fifteen
    2. Outside box.
    10. Forming device.
    11. Sensor arm.
    12. Rail.
    13. Suction cup system. twenty
    14. Curved beam.
    15. Stacking device.
    16. Feeding rails.
    17. Side bars.
    18. Push plate. 25
    19. Box dosing stops.
    20. Output device.
    21. Guides.
    30. Lifting device.
    31. Vertical rail. 30
    32. Push arm.
    33. Adjustable cross base.
    40. Corner adjuster.
    41. Guide plate.
    42. Bumpers. 35
    43. Bottom plate.
    44. Corner plate.
    45. Opening plates.
    50. Tejadillo.
    51. Plate.
    52. Serrated rods. 5
    60. Pusher device.
    61. Sliding rail.
    62. Push bar.
    DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION 10
    The machine of the invention is configured to introduce reinforcing boxes (1) of cardboard in other outer boxes (2), also of cardboard, so that a double body box is obtained.

    The following figures represent the different main components of the machine in an isolated way for a better visualization.

    Figures 1a and 1b represent a view of the machine of the invention.

    The machine incorporates an entry lane through which the reinforcement boxes (1), 20 already formed, are moved into the machine. The input rail is a conventional conveyor belt with the corresponding usual means of transport and is usually communicated to a machine supplying the reinforcement boxes (1), which is not part of the invention. In this way, the reinforcement box (1) already formed, properly positioned and located on the entrance rail is supplied in the machine. 25

    As shown in Figure 1b, the entrance rail incorporates guides (21) on both sides to place the reinforcement box (1) in the correct position perpendicular to the progress of the reinforcement box (2). The output device (20) also incorporates guides (21) for the exit of the machine from the already assembled boxes. 30

    To position the box in the direction of advance of the input rail, the machine has a centering device that incorporates stops (42) as will be described later.

    The guides (21) of the entrance lane are separated slightly longer than the width of the reinforcement box (1), so that, on the one hand, there is no
    clearances and is correctly positioned, without play and, on the other hand, the box (1) does not get stuck due to friction with the guides (21). This fact is unimportant for the guides (21) of the output device (20), where the only thing that is pursued is that the boxes leave orderly.
     5
    The machine of the invention incorporates a stack with the outer boxes (2) folded. It also incorporates a forming device (10) responsible for capturing them to leave them already open, formed, and in the position in which they will be mounted.

    Figure 2 shows a perspective view of the forming device (10) in an initial position with a pick-up arm (11) in the collected position to be able to see its components and working form in more detail. The forming device (10) incorporates a rail (12) through which the pick-up arm (11) moves, incorporating at its free end a structure with a suction cup system (13) for the collection of outer boxes (2) by suction in its approach movement to the stack of outer boxes (2). fifteen

    In this way, the pick-up arm (11) moves between an initial collected position and a position in which the suction cup system (13) contacts the outer cardboard boxes (2), folded and stacked, so that the system of suction cups (13) catch, by suction, the first outer box (2) of the battery. twenty

    The stack of outer boxes (2) is located in a stacking device (15) as shown in Figure 3. It is formed by a structure consisting of feeding rails (16), through which the boxes move external (2) as they are sucked, side bars (17) for proper positioning and guidance of the stack of outer boxes (2) and a pusher plate (18) that presses on the stack of outer boxes ( 2) so that the suction cup system (13) finds adequate pressure when contacting them to suction them. So that this pressure does not cause the boxes (2) to leave the structure, the side bars (17) end in dosing stops (19) that make the outer boxes (2), despite having 30 folds of preformed, are retained to form a stack that gives rigidity to the boxes (2). However, by suctioning the suction cup system (13) the boxes (2) individually, the box (2) is deformed by the folds and exceeds the dosing stops (19).
     35
    In the return path of the pick-up arm (11) towards the collected position, a part of the outer box (2), which has begun to be formed to exit the stacking device (15), interferes halfway up the outer box ( 2) with the curved beam (14), causing the deployment of the box (2) to open it, so that the pickup arm (11) reaches the initial position with the suction cup system (13) holding a box (2) already formed. 5

    In this way, the outer box (2) is located in a position waiting to receive the reinforcement box (1) to be inserted and the double body box mounted.

    It should be noted that the process of collecting boxes (2) by means of the suction cup system 10 (13) is carried out through a pneumatic circuit that is sufficiently known in the state of the art and is not part of the invention, therefore That is not going to be detailed.

    Figure 4 represents the output device (20) of the machine. It incorporates an exit lane formed by guides (21), as well as the entrance lane, in which the box already mounted to exit the machine is positioned.

    To carry out the insertion of the reinforcement box (1) in the outer box (2), the machine has a lifting device (30), responsible for pushing the reinforcement box vertically to the position in which it is already the outer box (2), waiting for the booster box (1).

    The lifting device (30), as shown in Figure 5, is formed by a vertical rail (31), a displacement device through which a pusher arm (32) that incorporates an adjustable cross base (33) moves with the arms of a length greater than 25 the dimensions of the reinforcement box (1), so that the edges of the four faces of the reinforcement box (1) strike the corresponding arms of the cross base (33) in its displacement. The regulation of the cross base (33) is carried out by means of an articulation in one of the arms of the cross, which allows it to be extended, and the possibility that the second arm can be located in different positions with respect to the first. In this way, the device can be used with boxes (1) of different sizes.

    The lifting device (30) moves from an initial position lower than the entry lane level, where it waits for the reinforcement box (1) to arrive on the cross base (33), to a final position higher than the height of the edges of the box 35
    exterior (2), which is waiting for the lifting device (30) to carry out the insertion, where the reinforcement box (1) will be located.

    It should be noted that the lifting movement of the reinforcement box (1) to be introduced in the outer box (2) must have a very high precision, since the reinforcement box (1) must be housed in the box outside (2) with a certain pressure, so that it is ensured not only that there are no gaps between the boxes (1, 2), but that they will not be easily disassembled by being loose, either with slacks or with a pressure Too slight between them.
     10
    To carry out the insertion with precision, the machine incorporates a centering device that incorporates four corner adjusters (40), one for each of the corners of the outer box (2) to be reinforced. In the machine there are two types of corner adjusters (40), as shown in Figures 6a and 6b. The difference is that the model shown in Figure 6b comprises the stops (42) mentioned above, focused on locating the reinforcement box (1) in the proper position in the direction of the entry lane. As shown in Figures 6a and 6b, the corner adjusters (40) incorporate a guide plate (41), located vertically in a lower area of the corner adjuster (40), and configured in "L", so as to position precisely to the reinforcement box (1) in its insertion movement in the outer box (2). twenty

    The guide plates (41) of the two corner adjusters (40) located in the positions furthest from the entry lane are shown in Figure 6b. They comprise a bottom plate (43) and a stop (42). The bottom plate (43) is open towards the outside, to ensure that the alignment of the reinforcement box (1) does not interfere with the guide plate (41) and is precisely located between the four guide plates (41) of the device centering

    On the contrary, the guide plates (41) of the other two corner adjusters (40), located in the positions closest to the entrance rail and represented in Figure 6a, incorporate two lower plates (43), since in these positions 30 stops (42) are not needed.

    At the top, the corner adjuster (40) comprises a corner plate (44), set to "L". In each of the wings, located perpendicularly, two opening plates (45) are fixed, articulated so that, once the outer box 35 (2) is positioned, held by the suction cup system (13), they make a movement of elevation and
    of rotation that contributes to open slightly the lower flaps of the outer box (2) and consisting of positioning with a slight angle of entry so that the reinforcement box (1) is inserted without interference with the rest of the elements and sliding on the plate opening (45) instead of over the cardboard flap, exerting less friction and allowing a more efficient assembly. 5

    In this way, the process of inserting the reinforcing box (1) into the outer box (2) is performed as shown in Figures 7a to 7e.

    In figure 7a the centering device is at rest, located in a lower area 10 to the outer box (2), which is turned on by the suction cup system (13), waiting to receive the reinforcement box (1) .

    In figure 7b the centering device has been activated. The corner adjusters (40) have been raised to a position where the opening plates (45) are located inside the outer case (2) and have rotated to contact the flaps and open them slightly.

    In figure 7c the reinforcement box (1) has begun the insertion in the outer box, sliding on the opening plates (45) instead of on the flaps of the outer box 20 (2), where the friction is less and The insertion is done more effectively.

    In figure 7d the reinforcement box (1) has completely entered the outer box (2).

    In figure 7e the corner adjusters (40) are lowered again by placing the opening plates (45) outside the outer box (2), where they have rotated to return to the initial rest situation.

    As described above, since a reinforcement box (1) is introduced into the machine, the forming device (10) begins the process of capturing and positioning an outer box (2), which remains on by the system of suction cups (13) waiting for the reinforcement box (1) to be inserted and thus form the corresponding double body box.

    Once the opening plates (45) have contacted the flaps of the outer box (2), the suction cup system (13) stops working, releasing the outer box (2), which is held by the opening plates (Four. Five).

    The machine also incorporates a roof (50), as shown in Figure 8, located 5 in a position superior to that of the outer box (2) in the assembly. It has the function of limiting the movement of the outer box (2) due to the thrust suffered during insertion of the reinforcement box (1) due to friction. For this, it comprises a plate (51) of dimensions that exceed the dimensions of the outer box (2), so that its four edges impact against it. 10

    The roof (50) is sized so that different models of boxes (2) can be used, being larger than those of the larger box (2) that can be used to be reinforced. The plate (51) is held by serrated rods (52), located superiorly so that it does not interfere with the assembly process. The 15 serrated rods (52) allow the height with respect to the position of the outer box to be variable and thus be able to be used with boxes (2) of different heights.

    Once the reinforcement box (1) is inserted in the outer box (2), a pusher device (60), as shown in Figure 9, is responsible for moving the assembled box to an exit lane through which it exits of the machine The pusher device (60) comprises a travel rail (61), parallel to the exit rail, through which a pusher bar (62) slides located in an area of the machine lower than the curved beam (14) of the forming device (10), so that it does not interfere with the assembly of the box and can access the outer box (2), already assembled, to move it towards the exit rail.

    The procedure for inserting the reinforcement box (1) into the outer box is shown in Figure 10.
     30
    It should be noted that the present invention should not be limited to the embodiment described herein. Other configurations can be made by those skilled in the art in view of the present description. Accordingly, the scope of the invention is defined by the following claims.
      35
    权利要求:
    Claims (10)
    [1]

    1.- Machine for the insertion of cardboard boxes where a reinforcement box (1) is inserted in an outer box (2), characterized in that it comprises:
    - A forming device (10) configured to capture the outer box (2) and position it to receive the reinforcement box (1),
    - An entry lane comprising longitudinal guides (21) on both sides,
    - A lifting device (30) comprising a pushing arm (32) with a cross base (33) capable of sliding along a vertical rail (31),
    - A centering device, configured by four corner adjusters (40) comprising 10 opening plates (45) located perpendicularly and articulated and a guide plate (41) configured in "L",
    - A roof (50) comprising a plate (51),
    where:
    - The guides (21) of the input rail position the reinforcement box (1) for insertion into the outer box (2) in the direction transverse to the advance of the input rail,
    - The two guide plates (41) furthest from the entrance lane incorporate two stops (42) to position the reinforcement box (1) in the direction of advance of the entrance lane. twenty
    - The lifting device (30) is configured to move the reinforcement box (1) from an initial position in the entrance rail to a final position limited by the outer box (2),
    - The opening plates (45) have the ability to move and rotate to affect the corresponding flaps of the outer box (2) positioning with a small inclination for guiding the reinforcement box (1) in the outer box (2) ) in the insertion,
    - The guide plates (41) are set to “L” to define the position of the reinforcement box (1),
    - The roof (50) limits the upward movement of the outer box (2) due to friction during insertion of the reinforcement box (1).

    [2]
    2. Machine for the insertion of cardboard boxes, according to claim 1, characterized in that each of the guide plates (41) comprises at least one lower plate (43) inclined towards the outside so that the access of the reinforcement box (1) in the displacement towards the guide plates (41).

    [3]
    3. Machine for the insertion of cardboard boxes, according to claim 1, characterized in that it comprises a stacking device (15) for the accumulation of outer boxes (2) comprising:
    - Feeding rails (16) for the movement of the outer boxes (2), 5
    - Side bars (17) that maintain the position of the outer boxes (2),
    - A pusher plate (18) that compacts the stack of outer boxes (2),
    - Dosing stops (19) on the side bars (17) that prevent the movement of the outer boxes (2) pressed by the pusher plate (18).
     10
    [4]
    4. Machine for the insertion of cardboard boxes, according to claim 1, characterized in that the forming device (10) comprises:
    - A suction cup system (13) located on a pickup arm (11) with the ability to slide along a rail (12) from an initial position to the stack of outer boxes (2), 15
    - A curved beam (14) located to interfere with the movement of the outer box (2) captured by the suction cup system (13),
    where,
    - the pickup arm (11) reaches the initial position with the outer box (2) formed, by interfering with the curved beam (14) in the return movement. twenty

    [5]
    5. Machine for the insertion of cardboard boxes, according to any of the preceding claims, characterized in that it comprises a pusher device (60) configured to move the assembled boxes towards an exit rail of the machine.
     25
    [6]
    6. Machine for the insertion of cardboard boxes, according to claim 5, characterized in that the pusher device (60) comprises a pusher bar (62) that travels along a slide rail (61).

    [7]
    7. Method of inserting cardboard boxes, made by the machine of claims 30 above, characterized in that it comprises the following phases:
    g) position an open outer box (2) on the machine;
    h) insert a reinforcement box (1) into the machine;
    i) position the reinforcement box (1) to be inserted; 35
    j) activate the corner adjusters (40) to open the outer case flaps (2);
    k) activate the lifting device (30) to raise the booster box (1);
    l) activate the pusher device (60) to move the assembled box to an exit rail of the machine. 5

    [8]
    8.- Method of inserting cardboard boxes according to claim 7, characterized in that phase a) is broken down into the following sub-phases:
    a.1) locate the outer boxes (2) folded and stacked in the stacking device (15);
    a.2) activate the pickup arm (11) of the forming device (10) to move to contact an outer box (2);
    a.3) activate the suction cup system (13) to catch an outer box (2);
    a.3) activate the pickup arm (11) to return to the initial position, interfering with the outer box (2) in its displacement with the curved beam (14) to form;
    a.4) keep the suction cup system (13) activated until the contact of the opening plates (45) with the outer box (2).

    [9]
    9.- Method of inserting cardboard boxes according to claim 7, characterized in that, in phase b), the reinforcement box (1) is introduced by means of an entry rail.

    [10]
    10. Method of inserting cardboard boxes according to claim 9, characterized in that the positioning of the reinforcement box (1) according to phase c) comprises subphases 25 of:
    c.1) position the reinforcement box (1) in the direction perpendicular to the advance through the entrance rail by means of guides (21);
    c.2) position the reinforcement box (1) in the direction of travel along the entrance rail by means of stops (42); 30
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    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US3935798A|1974-02-04|1976-02-03|Swf Machinery, Inc.|Container assembling machine|
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    ES201730180A|ES2678672B1|2017-02-14|2017-02-14|MACHINE FOR INSERTION OF CARTON BOXES AND EXECUTION METHOD|ES201730180A| ES2678672B1|2017-02-14|2017-02-14|MACHINE FOR INSERTION OF CARTON BOXES AND EXECUTION METHOD|
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